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+--- Thread: Gen 1 & Gen 2 error codes & Tightening Torque (/showthread.php?tid=17414)
Gen 1 & Gen 2 error codes & Tightening Torque - ROD - 04-07-2011
Gen 1 F I CODES
c00 none
c11 cam position sensor
c12 crankshaft positions sensor, pickup coil signal, signal generator
c13 intake air pressure sensor #2, for front cylinder
c14 throttle position sensor
c15 engine coolant temp sensor
c21 intake air temp sensor
c22 Atmospheric pressure sensor
c23 tip over sensor
c24 ignition signal, coil #1 for rear cylinder
c25 ignition signal, coil #2 for front cylinder
c26 coil cyl 3
c27 coil cyl 4
c31 gear position signal switch
c32 injector signal #1 for rear cylinder
c33 injector signal #2 for front cylinder
c34 inj cyl 3
c35 inj cyl 4
c41 fuel pump control system, fuel pump, fuel pump relay
c42 ignition switch signal, anti theft
c92 fuel gauge
Gen 2 F I CODES
Gen 2 Plug
Bridge the dealer plug under the seat
white plug , next to rhs seat retaining loop
its a 6 wire plug with 4 wires
2 of the wires, the white/red and the black white
c00 none
c11 camshaft position sensor
c12 crankshaft positions sensor, pickup coil signal, signal generator
c13 intake air pressure sensor connection
c14 throttle position sensor
c15 engine coolant temp sensor
c17 intake air pressure sensor #1 for cylinder #1
c18 intake air pressure sensor #2 for cylinder #2
c19 intake air pressure sensor #3 for cylinder #3
c20 intake air pressure sensor #4 for cylinder #4
c21 intake air temp sensor
c22 atmospheric pressure sensor
c23 tipover sensor
c24 ignition signal, coil #1 for cylinder #1
c25 ignition signal, coil #2 for cylinder #2
C26 ignition signal, coil #3 for cylinder #3
C27 ignition signal, coil #4 for cylinder #4
c28 secondary throttle valve actuator
c29 secondary throttle position sensor
C30 secondary throttle control unit
c31 gear position sensor
c32 injector signal #1 for rear cylinder
c33 injector signal #2 for front cylinder
c34 injector signal #3
c35 injector signal #4
c40 idle speed control valve
c41 fuel pump control system, fuel pump, fuel pump relay
c42 ignition switch signal, anti theft
c44 heated oxygen sensor
C46 exhaust control valve actuator (01-02 1000 and 06-07 600/750/1000 ONLY)
c49 PAIR control solenoid valve connection
c60 cooling fan relay connection
c62 EVAP system purge control solenoid valve connection (only in California models)
c92 fuel gauge
White 4 pin plug with 2 wires and a rubber cap.
WITH A PAPPER CLIP MAKE SURE YOU GET THE RIGHT TWO WIRES OR YOU MIGHT JUST BE UP FOR A NEW CPU.
HAYABUSA TIGHTENING TORQUE
ENGINE
ITEM N-m kgf-m lb-ft
Exhaust pipe bolt
23
2.3
16.6
Muffler mounting nut
23
2.3
16.6
Muffler joint nut
25
2.5
18.0
Speed sensor rotor bolt
18
1.8
13.0
Engine sprocket nut
145
14.5
105.0
Engine mounting bolt and nut
(M:12)
75
7.5
54.0
(M:10)
55
5.5
40.0
Engine mounting thrust adjuster
10
1.0
7.0
Engine mounting thrust adjuster lock nut
45
4.5
32.5
Engine mounting pinch bolt
35
3.5
25.5
Cylinder head cover bolt
14
1.4
10.0
Spark plug
11
1.1
7.0
Cam chain guide bolt
10
1.0
7.0
Camshaft journal holder bolt
10
1.0
7.0
Cam chain tension adjuster bolt
8
0.8
6.0
Cam chain tension adjuster mounting bolt
10
1.0
7.0
Cylinder head side bolt
14
1.4
10.0
Cam chain tensioner bolt
10
1.0
7.0
Cylinder head bolt
(M:10)
52
5.2
37.5
(M:6)
10
1.0
7.0
Cylinder nut
10
1.0
7.0
PAIR pipe nut
10
1.0
7.0
Water bypass union
14
1.4
10.0
Water inlet connector bolt
10
1.0
7.0
Oil hose union bolt
20
2.0
14.5
Clutch cover bolt
10
1.0
7.0
Clutch sleeve hub nut
95
9.5
68.5
Clutch spring set nut
10
1.0
7.0
Clutch spring support nut
23
2.3
16.6
Starter clutch cover bolt
10
1.0
7.0
Starter idle gear cover bolt
10
1.0
7.0
Starter clutch cover plug
11
1.1
8.0
Valve timing inspection plug
23
2.3
16.6
Starter clutch bolt
55
5.5
40.0
Generator cover bolt
10
1.0
7.0
Generator roter bolt
120
12.0
87.0
Generator stator set bolt
10
1.0
7.0
Crankshaft position sensor set bolt
5.5
0.55
4.0
Gearshift cover bolt
10
1.0
7.0
Gearshift cam stopper bolt
10
1.0
7.0
Gearshift cam stopper plate bolt
10
1.0
7.0
Gearshift arm stopper bolt
19
1.9
13.5
Oil pressure switch
14
1.4
10.0
Crankcase bolt
[M:6]
11
1.1
8.0
[M:8]
26
2.6
19.0
[M:9]
32
3.2
23.0
[M:10]
50
5.0
36.0
Oil gallery plug
[M:6][M:8]
10
1.0
7.0
[M10]
16
1.6
11.5
[M16]
35
3.5
26.5
Oil drain plug
23
2.3
16.5
Piston cooling oil jet bolt
10
1.0
7.0
Oil jet (For generator)
5
0.5
3.5
Oil pump mounting bolt
10
1.0
7.0
Conrod bearing cap bolt
(Initial)
35
3.5
25.5
(Final)
67
6.7
48.5
Bearing retainer screw
8
0.8
6.0
Cam chain guide retainer screw
8
0.8
6.0
Balancer arm bolt
10
1.0
7.0
Balancer cover bolt
10
1.0
7.0
Breather pipe bolt
10
1.0
7.0
Oil strainer bolt
10
1.0
7.0
Oil pan bolt
10
1.0
7.0
Oil pipe bolt
[M:6]
10
1.0
7.0
Oil pipe union bolt
[M:14]
28
2.8
20.5
FI ASYSTEM AND INTAKE AIR SYSTEM
Camshaft position sensor mounting bolt
8
0.8
6.0
Intake air temperature sensor
18
1.8
13.0
Fuel pressure check plug
10
1.0
7.0
Fuel pressure regulator mounting screw
3
0.3
2.0
Fuel filter cap mounting screw
3
0.3
2.0
Fuel delivery pipe mounting screw
5
0.5
3.5
Fuel pump mounting screw
5
0.5
3.5
COOLING AND LUBRICATION SYSTEM
Impeller securing bolt
8
0.8
6.0
Water pump cover bolt
6
0.6
4.5
Water pump mounting bolt
10
1.0
7.0
Cooling fan thermo-switch
17
1.7
12.5
Engine coolant temperature sensor
18
1.8
13.0
Thermostat case bolt
10
1.0
7.0
Oil cooler hose bolt
10
1.0
7.0
CHASSIS
Steering stem head nut
90
9.0
65.0
Steering stem lock nut
80
8.0
58.0
Steering damper bolt
23
2.3
16.6
Front fork upper clamp bolt
23
2.3
16.6
Front fork lower clamp bolt
23
2.3
16.6
Front fork cap bolt
23
2.3
16.6
Front fork inner rod lock nut
29
2.9
20.8
Front fork damper rod bolt
40
4.0
29.0
Front axle
100
10.0
72.5
Front axle pinch bolt
23
2.3
16.6
Handlebar clamp bolt
10
1.0
7.0
Handlebar holder nut
35
3.5
25.5
Front brake master cylinder mounting bolt
10
1.0
7.0
Front brake caliper mounting bolt
39
3.9
28.0
Front brake caliper housing bolt
21
2.1
15.0
Brake hose union bolt
23
2.3
16.6
Clutch master cylinder mounting bolt
10
1.0
7.0
Clutch hose union bolt
23
2.3
16.6
Air bleeder valve
7.5
0.75
5.5
Brake disc bolt (Front)
23
2.3
16.6
Brake disc bolt (Rear)
35
3.5
25.5
Rear brake caliper mounting bolt
26
2.6
19.0
Rear brake caliper housing bolt
30
3.0
21.5
Rear brake master cylinder mounting bolt
10
1.0
7.0
Rear brake master cylinder rod lock nut
18
1.8
13.0
Front footrest bracket mounting bolt
26
2.6
19.0
Swingarm pivot shaft
15
1.5
11.0
Swingarm pivot nut
100
10.0
72.5
Swingarm pivot lock nut
90
9.0
65.0
Torque link nut (Front)
28
2.8
20.5
Torque link nut (Rear)
35
3.5
25.5
Cushion lever mounting nut
78
7.8
56.5
Cushion rod mounting nut
78
7.8
56.5
Rear shock absorber mounting nut
50
5.0
36.0
Rear axle nut
100
10.0
72.5
Rear sprocket nut
60
6.0
43.5
Side-stand mounting bolt
95
9.5
68.5
Cowling brace bolt and nut
23
2.3
16.6