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15-04-2009, 07:34am
Taken from Extreme Busa site:
FYI if you are having this issue
=========================================
MOTORCYCLE DIVISION 4-STROKE
BULLETIN GS/GSX/GSX-R NO. 199
DATE: 4/6/2009
SUBJECT:
ABNORMAL CLUTCH NOISE
AFFECTED UNITS: ALL GSX1300RK8, ALL GSX1300BKK8, AND
CERTAIN GSX1300RK9 MODELS (See Affected Units on Page 2)
REFERENCE:
GSX1300R SERVICE MANUAL (P/N 99500-39350-03E)
GSX1300BK SERVICE MANUAL (P/N 99500-39321-03E)
Suzuki has received field reports of a light metallic "ticking" noise coming from the clutch
cover area on the right side of GSX1300RK8-K9 and GSX1300BKK8 model motorcycles. The
noise is most distinguishable when the engine is running at idle speed. The noise occurs when
a clutch spring support bolt 1 loosens from the clutch cam 2and allows the head of a clutch
spring bolt to come in contact with the clutch cover during engine operation. Typically, when
found on retail units this condition occurs at lower mileages.
Suzuki requires that the following procedure be completed on:
z
All new units prior to retail delivery
z
Retail units exhibiting the noise described above.
Clean the threads of the clutch spring support 1 G
bolts 1 and clutch cam 2. Apply thread lock
to the clutch spring support bolts and tighten
them to the specified torque. Install the
clutch cover using a new gasket and tighten
the cover bolts to the specified torque.
....: Thread lock cement 99000-32030
(Thread Lock Cement Super 1303 or
equivalent)
....Clutch Spring Support Bolts 23 N.m
(2.3 kgf-m, 16.5 lb-ft)
....Clutch Spring Bolts 10 N.m (1.0 kgf-m,
7.0 lb-ft)
....Clutch Cover Bolts 10 N.m (1.0 kgf-m,
7.0 lb-ft)
2
- 1/2
Affected Units
Model Specification Range
GSX1300RK8 ALL ALL
GSX1300BKK8 ALL ALL
GSX1300RK9 E-03 JS1GX72A*92102653 and before
GSX1300RK9 E-33 JS1GX72A*92104270 and before
Warranty Information
Warranty claims will be accepted for new units and retail units within the original warranty
period. Use the following information to submit a regular warranty claim:
Causal Part 21481-24F30
Complaint Code 26
Defect Code 48
Labor Operation GA9999
Labor Time 1.0 hrs
FYI if you are having this issue
=========================================
MOTORCYCLE DIVISION 4-STROKE
BULLETIN GS/GSX/GSX-R NO. 199
DATE: 4/6/2009
SUBJECT:
ABNORMAL CLUTCH NOISE
AFFECTED UNITS: ALL GSX1300RK8, ALL GSX1300BKK8, AND
CERTAIN GSX1300RK9 MODELS (See Affected Units on Page 2)
REFERENCE:
GSX1300R SERVICE MANUAL (P/N 99500-39350-03E)
GSX1300BK SERVICE MANUAL (P/N 99500-39321-03E)
Suzuki has received field reports of a light metallic "ticking" noise coming from the clutch
cover area on the right side of GSX1300RK8-K9 and GSX1300BKK8 model motorcycles. The
noise is most distinguishable when the engine is running at idle speed. The noise occurs when
a clutch spring support bolt 1 loosens from the clutch cam 2and allows the head of a clutch
spring bolt to come in contact with the clutch cover during engine operation. Typically, when
found on retail units this condition occurs at lower mileages.
Suzuki requires that the following procedure be completed on:
z
All new units prior to retail delivery
z
Retail units exhibiting the noise described above.
Clean the threads of the clutch spring support 1 G
bolts 1 and clutch cam 2. Apply thread lock
to the clutch spring support bolts and tighten
them to the specified torque. Install the
clutch cover using a new gasket and tighten
the cover bolts to the specified torque.
....: Thread lock cement 99000-32030
(Thread Lock Cement Super 1303 or
equivalent)
....Clutch Spring Support Bolts 23 N.m
(2.3 kgf-m, 16.5 lb-ft)
....Clutch Spring Bolts 10 N.m (1.0 kgf-m,
7.0 lb-ft)
....Clutch Cover Bolts 10 N.m (1.0 kgf-m,
7.0 lb-ft)
2
- 1/2
Affected Units
Model Specification Range
GSX1300RK8 ALL ALL
GSX1300BKK8 ALL ALL
GSX1300RK9 E-03 JS1GX72A*92102653 and before
GSX1300RK9 E-33 JS1GX72A*92104270 and before
Warranty Information
Warranty claims will be accepted for new units and retail units within the original warranty
period. Use the following information to submit a regular warranty claim:
Causal Part 21481-24F30
Complaint Code 26
Defect Code 48
Labor Operation GA9999
Labor Time 1.0 hrs